Getting Your Comfort Glow Thermocouple Working Again

If your heater maintains shutting off, it's probably time to look at your own comfort glow thermocouple to see if it's actually doing its job. Right now there is honestly nothing more frustrating than waking up on a freezing morning, clicking that igniter, viewing a beautiful blue pilot flame, plus then watching this vanish the second you let go associated with the knob. A person give it a try again, hold the button down for a complete minute until your own thumb is painful, and— click —it is out again.

Most of the time, that little headache is caused by the thermocouple. While it's a small, relatively cheap part, it's basically the "brain" of your heater's safety system. In case it isn't sensing heat, it assumes there's a fuel leak and turns everything down. It's annoying when it breaks, but you have to confess, it's better than the alternative.

What Exactly Is This particular Little Copper Item?

In the simplest terms feasible, your comfort glow thermocouple is definitely a sensor that will converts heat straight into a tiny bit of electricity. This appears like a slim copper wire or tube with the blunt silver tip on one end and a threaded nut on the other.

When that pilot flame hits the tip of the thermocouple, it will get hot. That temperature produces a millivolt signal—a tiny puff of electrical energy—that moves down the road to the gas valve. This signal tells the particular valve, "Hey, we all have fire! It's safe to remain open. " In case that tip cools down because the flame blew out, the electricity halts, the valve button snaps shut, and you don't end up along with a home full associated with unburned gas.

The problem is that these things live a hard living. They are literally sitting down inside a blowtorch fire every second the heater is upon. With time, they wear out, get covered in soot, or even just stop delivering a strong enough signal to hold that valve open up.

Signs Your own Thermocouple Is Giving Up

You can usually tell it's the thermocouple without the need for a bunch associated with fancy tools. The most obvious sign may be the one We mentioned earlier: the pilot light won't stay lit. When the flame appears strong and blue but dies the particular moment you release the control knob, the thermocouple may be the prime suspect.

However, sometimes it's a bit even more subtle. Maybe the particular heater runs regarding ten minutes plus then randomly turns off. Or probably you notice that the particular pilot flame is "lazy" and yellow, barely licking the tip of the sensor. In all those cases, the thermocouple might be fine, yet it's just not getting hot more than enough to do the job.

Before you run out and purchase a new one, take a close look in the tip. Is usually it covered in the thick layer of white ash or even black carbon? If it is, the heat can't penetrate that crud to generate the electric signal. Sometimes, a quick cleaning will be all you require to return to being warm.

Just how to Clean It Before Replacing

I always suggest wanting to clean a comfort glow thermocouple before you go through the hassle of unhooking everything. You'll need a bit of fine-grit sandpaper, a well used toothbrush, or even a Scotch-Brite pad.

First, make certain the gas is off as well as the device is cool. A person don't wish to burn your fingers attempting to be the hero. Gently apply the tip of the thermocouple to hit off that carbon dioxide buildup. You want to see the shiny metal underneath. While you're in there, whack some compressed air flow in to the pilot assembly to ensure there isn't a spider internet or a dust bunny blocking the gasoline flow. You'd end up being surprised how usually a tiny item of dust could be the real villain in this story.

Once it's clean, attempt lighting it once again. If it holds, congrats! You simply saved twenty bucks and a trip to the hardware store. In case it still does not work out, it's time to swap it away.

Finding the Right Replacement Part

Comfort Glow heaters have been around for a long period, and they've used a few different designs of thermocouples more than the years. Some older models use a standard, "universal" design that you can find just regarding any do it yourself shop. Others work with a specific Oxygen Depletion Sensor (ODS) assembly.

If your heater has an ODS, the thermocouple is definitely usually built into a little bracket combined with the pilot burner. In a lot of these types of cases, you can't just replace the particular copper lead; a person have to replace the whole initial ODS assembly. It's a little more expensive, yet it's actually simpler to install mainly because everything is pre-aligned.

Whenever you're looking for a replacement, check your model number. You need to guarantee the lead is lengthy enough in order to reach from the pilot flame back again to the gasoline valve. If you do buy a single that's 12 inches long and also you need 18 inches, you're going to possess a frustrating afternoon.

Step-by-Step: Swapping Out the Thermocouple

Replacing a comfort glow thermocouple isn't rocket science, but you do need in order to be careful. You're working with gas lines, after all.

  1. Switch off the gas. This is non-negotiable. Find the shut-off valve on the collection leading to the heater and close up it.
  2. Open the particular cabinet. Most Comfort Glow units have the front panel that will either pops away or is kept on by the couple of anchoring screws at the bottom part.
  3. Find the ends. Locate in which the thermocouple attaches to the back of the particular gas valve. It'll be a small enthusiast. The actual copper range back to the initial assembly where the tip is mounted.
  4. Unscrew the valve finish. Use a small wrench (usually 8mm or 10mm) to release the nut in the gas valve. Be gentle; you don't want to remove the threads upon the valve alone.
  5. Get rid of the tip. Depending upon your model, the tip might be kept in by a cut, a nut, or it might be portion of that ODS bracket I stated. Remove it carefully.
  6. Install the new one. Thread the new lead through the same path as the old one. Don't create any sharpened kinks in the particular copper line—gentle figure are fine, but a pointy bend can break the internal wire.
  7. Tighten up. Seat the particular tip in the particular pilot assembly first, then connect the nut to the particular gas valve. Pro suggestion: Hand-tighten the nut from the valve very first to make sure it isn't cross-threaded, then provide just a quarter-turn using the wrench. If a person over-tighten it, you can actually smash the contact and ruin the fresh part before a person even use it.

Testing Your own Hard Work

Once everything is buttoned up, turn the gas back on and verify for leaks making use of some soapy water on the cable connections. In case you see bubbles, tighten things up a bit even more.

Now for the moment associated with truth. Set the particular knob to "Pilot, " push it down, and spark the igniter. As soon as the flame starts, hold the knob for approximately 20 or 30 seconds. This gives the new comfort glow thermocouple time in order to heat up and begin sending that signal. Slowly let go. If the flame remains lit, you're golden.

Proceed ahead and convert the heat up. You should hear the main burner roar to life. If this does, you've formally fixed your heating unit and earned some bragging rights.

Why Do These people Keep Breaking?

If you discover yourself replacing your thermocouple every single year, something else might be taking place. Sometimes, the initial flame is modified too high, which basically "cooks" the sensor faster than it will. Other periods, it's only a matter of quality of air. In case the heater is within a dusty cellar or a garage where you're doing woodwork, that dust gets sucked directly into the pilot plus creates a "blowtorch" effect that would wear the metal lower.

Keeping the area around your heating unit clean and occasionally blowing out the pilot assembly along with a can of air can move a long way in producing that comfort glow thermocouple last for several months instead of simply one.

From the end of the day, it's a minor repair that makes a massive distinction. There's no reason to sit below three blankets on the couch when a simple part plus thirty minutes of your time can get the heat back on. Just consider it slow, don't force any of the fittings, plus you'll be back to a cozy, cozy room in no time.